

While filming Rogue One, Luna developed a personal backstory for Cassian to help him get into character. Luna also dubbed Andor's dialogue for the Spanish-language version of the film the dub was recorded in Mexico City months before the film's theatrical release.

Luna stated that his accent was not an issue with the film's producers, who were happy with it. Luna spoke in the role with his native Mexican accent, an exception for the film franchise, which has mostly featured United States, Canadian and British accents. Luna felt that his casting, and the casting of other non-white men in the film's leading roles, reflected a "modern approach" and a world in which "racial and cultural diversity is in fact making us richer and more interesting." Edwards was impressed by Luna's background in small, character driven productions, as he wanted the film to tell a more personal story than previous Star Wars instalments. Director Gareth Edwards wanted Cassian to be warm and likeable rather than the typical stoic, brooding action hero, leading to Edwards's decision to cast Luna early in the casting process. In May 2015, it was announced that Diego Luna had been cast in a lead role in Rogue One.

Casting and portrayal Diego Luna portrays the character of Cassian Andor in Rogue One and Andor. The main purpose of this action was believed to be for the characters to be ultimately replaced after the film by the crew of the original trilogy. Producer Kathleen Kennedy and Disney ultimately approved the ending in which the entire crew dies. Whitta stated that having to "jump through so many hoops" to ensure survival indicated that Cassian and Jyn should die on Scarif. However, fearing that Disney would not allow the ending, Knoll and Whitta wrote that Cassian escapes Scarif with the Death Star plans alongside Jyn Erso and, though their ship is destroyed by Darth Vader after they transfer the plans to Princess Leia, they narrowly survive in an escape pod. The original intention was to kill all members of the Rogue One team, including Cassian. The character was created as a member of Rogue One, then commanded by a Rebel Alliance sergeant version of Jyn Erso. Though not initially named Cassian Andor, a "Cassian Andor-type character" appeared in the original treatment of Rogue One written by John Knoll, chief creative officer at Industrial Light & Magic and in the first draft of the script written by Gary Whitta. As the first Mexican lead actor and one of the first Latino leads in a Star Wars film, his introduction in Rogue One was considered to be a milestone for Latino representation. The character has received a mixed response from critics, with praise for Luna's performance but some criticism for the quality of the narrative guiding the character. During the events of Rogue One, he is a pilot, intelligence officer for the Rebel Alliance, and leader of Rogue One, a rebel unit that steals the plans to the Death Star, a weapon powerful enough to destroy a planet. As a young man, he smuggles stolen Imperial ship components before joining the Rebel Alliance. After being adopted and taken from his home by scavengers, he grows up on the industrial planet Ferrix. He begins his life as an orphan on the abandoned mining planet Kenari.
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Introduced in the feature film Rogue One (2016) as a supporting character, he is the protagonist of the ongoing prequel television series Andor (2022–present).
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Once the shield generator was destroyed, Lando led the Rebels into the Death Star for the final assault, and he was the one who shot the main reactor to make it explode, thus ending the battle and marking the end of the Empire. That being said, Lando was still a major help in the final battle. The fact that he was so dramatic about something so obvious is undoubtedly a contributing factor to why the scene managed to stick with so many people for so many years, but it still resulted in Lando’s intuition at the beginning of the climactic battle being largely unrecognized by people. Ackbar, by comparison, simply stated the obvious about them being caught in a trap as soon as it had become obvious to the rest of them. Lando was the one to initially alert the Rebel Alliance to what was going on, and he did it with a degree of subtlety that didn’t downplay the urgency of the situation.
